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YIYUAN provides intelligent
manufacturing solutions for
the whole process chain of
intelligent factories in the
ceramic/sanitary industry,
with mature solutions or
cases from the front-end raw
material distribution to the
back-end packing stacking
process.
Solution 1: Glaze pipe conveying system
Project description: the project by
adopting pipeline and glazed pot of
advanced processing technology, realize
the glaze slurry pipeline, solve
traditional glaze slurry transportation
mode capacity big, shortcomings and so
on quality is not stable, on the premise
of guarantee the stability of slurries
properties, quickly and efficiently to
slurries to glazing process, product
quality is stable quality at the same
time, also bring considerable benefits
for the customer.
Solution 2: Gypsum automatic batching
and mixing conveying system
Project description: the project is for
the use of industry automation equipment
to realize the whole process of gypsum
ingredient unmanned, according to the
actual production layout, closely
combining gypsum production technology,
using imported high-precision sensors,
non-standard automation equipment, to
realize automatic gypsum ingredients,
automatic weighing, automatic stirring,
automatic transmission and automatic
cleaning function, to realize unmanned
operation cast integral ingredients
effectively reduce the labor intensity
of workers, improve work efficiency,
reduce dust hazard, achieve the
objectives of the reduced efficiency.
Solution 3: Forming wet blank cache drying
conveyor line
Project description: According to the
extremely limited space of the forming site,
this project adopts simple conveying and
lifting equipment, which can not only meet
the requirements of wet slab drying process,
but also effectively use the site space,
greatly reducing manual handling amount and
labor intensity, changing the mode of
traditional forming process, and realizing
the maximization of production benefits.
Solution 4: Robot dry blank grinding project
Project description: the project adopts the
man-machine collaboration model, combining
with the robot lifting, robots blowing dust,
conveyors, etc., to implement green preform
automatic grinding, automatic lifting, dust
and automatic transmission, and other
functions, the project's innovative is to
use robot instead of artificial dry billet
surface repairing operation, overturns the
traditional sanitary ware manufacturing
process.
Solution 5: Green semi-inspection conveyor
line
Project description: Based on the on-site
process and production demand, this project
adopts power-assisted equipment,
dust-blowing robot, lift and transmission
line, etc., to rationally plan the layout,
realize automatic transmission and flow of
semi-inspection process, greatly reduce the
work load of manual casting, and effectively
solve the problems of customer's factory
logistics and site space.
Solution 6: Robot glaze
line/workstation
Project description: the
project closely with glazing
process requirements, by
integrating glazing robot,
conveyor line, automatic
filling and low glaze
equipment, automatic
cleaning equipment and
drying equipment to
implement green grey
automatic glazing glazing
process (base glaze,
self-cleaning glaze),
automatic filling and glaze,
low automatic brush and
automatic transmission, and
other functions, and
combined the technology of
information system, realize
the seamless joint between
the production data, can
also according to customer's
actual demand in the form of
workstation design, for
customers to maximize the
benefit of the glazing
process.
Solution 7: White blank
warehouse and automatic kiln
loading line
Project description: the
project adopts the conveyor
line in combination with the
three-dimensional form of
library, to boost
inventories, according to
the real-time requirement of
kiln kiln car, ahead of time
for automatic outbound, and
connecting with the robot
automatically loaded into
kiln kiln equipment
products, and docking with
the data real-time
information system, can
realize the real-time
transmission of seting
products, improve plant
operation efficiency.
Solution 8: Automatic
unloading of kiln packing
line
Project Description: This
project combines the
characteristics of small
space and high ambient
temperature of kiln
unloading site, adopts the
organic combination of kiln
unloading robot, elevator
and double-layer conveying
line and the inspection and
packaging line in the rear
section, realizes the high
degree of automation in the
inspection and packaging
process of kiln unloading,
maximizes the number of
personnel in the rear
section, and brings
considerable benefits to
customers.
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