2.Introduction to production line equipment:

The two sandwich/cookie production line consists of an inflatable mixing system, a pulp extruder, an electric tunnel furnace, branding, cake sorting and conveying, flipping, sandwich, cake mixing, turning, cooling and sterilization conveying, and an automatic material sorting and packaging machine

3.Technical parameters and configuration process flow:

Raw materials ->Mixing ->Cake extruder ->Tunnel oven ->Branding ->Cake sorting and conveying ->Flipping ->Filling ->Cake merging ->Forming and conveying ->Cooling and sterilization ->Automatic packaging of ingredients

Production Products: Cloud Cake, Pie Cake, Monochrome Cookies

Main technical parameters:

(1) Compressed air pressure: 0.6-0.8mpa
(2) Compressed air usage: 0.5-0.7m ³/ Min
(3) Total power of the entire line: 58KW+thermal power (280KW)
(4) Voltage: according to local customers (customized for motors)
(5) Production capacity: Cake: 200-300KG/H (calculated at 20g/piece, width 30cm, length 63cm)
(6) Baking time: Depending on the food
(7) Cake weight: customer defined
(8) Working width: 600mm

Production capacity: 500KG/H
Density error: 0.03, specific gravity: 0.4-07
External dimensions of the cylinder: 800 * 800 * 1290mm. * 2 pieces
Weight: 560kg, Motor power: 28kw
Capacity: 150L
Passing time: 6-8 minutes per time, 25kg of powder per time
Cold water circulation pressure: 4ig
Refrigerator model: 13000 kcal
Electrical configuration: PL central programmable control
The diameter of the stainless steel conveying pipe is 38mm, and the water pipe interface is made of stainless steel pipe material
1. One set of 150L mixing and mixing drum
1.1 Mixing drum 304 material with a thickness of 2.5mm can be filled with cooling water in the middle of the double layer cylinder, making the temperature of the drum controllable.
1.2 Mixing Ball 304 Material 1 Wire Diameter 8MM
1.3 Inner wall blocking with 10 surge plates installed
1.4 304 stainless steel anti discharge cover plate, installed with safety switch. 1.5 Double layer insulation barrel body, capable of passing cooling water.
1.6 Cylinder size: 900 * 700 * 1200mm
1.7 Motor power: 5.5kw
1.8 RPM 20-120 RPM (adjustable)
1.9 Air can be added to dispel.
1.10 One set of rotor pump installed
2. One set of storage buckets
2.1 Storage bucket material thickness 2.5mm 304 stainless steel material
2.2 Double layer cylinder stainless steel cover, 1 for cooling water. Insulation.

2. Oil wiping machine / 1set

Power: 0.25 kW
Size: 1200 * 270 * 350
Stainless steel heating oil hopper
Oil wiping motor: 0.37KW

3. Cake forming machine / 1set

Motor: 2
Mobile forming machine head: 1 unit
Oil brushing device: 1 set
Frequency converter: 2 units
Material bucket: 1 unit
Adjusting screw: 1 pair
Squeezing drum: 1 unit
Adjustment table: 1 piece

1. Manufacturing of rack 12 # channel steel.
2. Steel belt cylinder tightening
3. One set of deviation adjustment device
4.Passive drum diameter 800mm, width 700mm
5. Synchronous gear.

5. 600 Tunnel oven 36 meters / 1set

Electric oven configuration:
A. Length 36 meters, appearance 1.2MM stainless steel.
B. The steel strip (Japan) is 1.2MM thick and made of high carbon steel.
C. The front and rear steel strips are automatically adjusted for deviation and an automatic alarm is triggered.
D. Total heating power: 660KW
Temperature zone electric heating tube distribution:
Zone 1 120 * 1.8KW=216
Zone 2 120 * 1.5=180KW
Three zones 120 * 1.2=144KW
E. Automatic temperature control, equipped with temperature limiting device, automatic alarm, and adjustable upper and lower fire temperatures
F. The shell has a 250 thick stainless steel insulation layer, filled with high-density mineral wool.
G. Install scraper and steel strip cleaning device
H. Install 4 dehumidification fans
I. The frame is made of carbon steel square tubes, with high density and high-quality mineral wool for insulation
External dimensions: 36 meters * 1.5 meters * 1.6 meters

6. 600 Furnace discharge rack / 1set

1. Manufacturing of rack 12 # channel steel.
2. Shell made of 304 stainless steel
3. 1 set of manual deviation adjustment device
4. Passive drum diameter 800 wide 700
5. One set of 3KW gear driven SEW motor.

7. Branding machine / 1set

1. This machine adopts a computer display screen operation, which is simple and easy to understand.
2. Electrical PLC intelligent control,
3. Each branding head has adjustable temperature control, with a temperature range of 00-400 degrees, and can track and locate the branding. The branding time is adjustable.
4. Production capacity: 2 seconds per stroke, driven by the servo motor tracking,
5. Using an extruder signal source, synchronized with the extruder.
6. This machine is equipped with a tunnel furnace transmission proportional motor and a branding machine synchronous root palm synchronization, and is equipped with a screw module. Speed up, adjustable itinerary.
7. The imprinting machine head follows the left and right movement of the steel strip, and is equipped with left and right guide wheels.
8. The branding head is driven by a servo motor to increase reaction speed.
9. The equipment is equipped with a protective cover and an outer shell made of 304 stainless steel to ensure safety.
10. The equipment is equipped with a heat exhaust fan to reduce the working temperature of various components.

8. Cooking, dividing, and flipping machine / 1sets