3000BPH(500ML) Ice Tea Juice
Filling Production Line
Project Proposal
This proposal is preliminary,
subject to final agreement after
technical and commercial
communication.
Ⅰ.
About YIYUAN
Ⅱ.
Our main products
Ⅲ.
Equipment and price list
Ⅳ.
Equipment parameters and
pictures
Ⅴ.
Business term
Ⅰ.
About YIYUAN
Ⅱ.Our Main Products
No. |
Item |
Remark |
Capacity |
1 |
Blowing-Filling-Capping
Combiblock |
Plastic Bottle |
12000-48000BPH |
2 |
Rotary Blow Molding Machine |
Plastic Bottle |
12000-48000BPH |
3 |
Hot Filling Line |
Plastic Bottle |
5000-48000BPH |
4 |
Ultra-clean Filling Line |
Plastic Bottle |
12000-36000BPH |
5 |
Ultra-clean (ESL) Filling Line |
Plastic Bottle |
5000-36000BPH |
6 |
Bottled Water Filling Line |
Plastic Bottle |
5000-48000BPH |
7 |
Big Bottle Water Filling Line |
3L-10L Plastic Bottle |
2000-8000BPH |
8 |
CSD Filling Line |
Plastic Bottle |
5000-36000BPH |
9 |
CSD Filling Line |
Glass Bottle |
5000-36000BPH |
10 |
CSD Filling Line |
Can |
9000-36000BPH |
11 |
Condiment (Soy sauce, Vinegar) Filling Line |
Plastic Bottle |
8000-36000BPH |
12 |
Condiment (Soy sauce, Vinegar) Filling Line |
Plastic Bottle |
8000-36000BPH |
13 |
Edible Oil Filling Line |
3L-10L
PET Bottle |
1000-12000BPH |
14 |
Liquid Household & personal Care Products Filling Line |
Plastic Bottle |
3000-24000BPH |
15 |
Beer Filling Line |
Plastic Bottle |
5000-36000 BPH |
16 |
Beer Filling Line |
Glass Bottle |
12000-6000 BPH |
17 |
Beer Filling Line |
|
9000-36000BPH |
18 |
Barreled Water Filling Line |
3 Gallon/5 Gallon |
300-3000BPH |
19 |
Water Treatment System |
Mineral/Pure Water |
5-100T/H |
20 |
Beverage Pre-treatment System |
|
5-60T/H |
Ⅲ.
Equipment and price list
Part1. 2T
Water Treatment System
NO. |
PRODUCT |
QYT |
PRICE(USD) |
1 |
Raw water pump |
1set |
25,016 |
2 |
Quartz sand filter
Ø470 |
1set |
3 |
Active carbon
filterØ470 |
1set |
4 |
Sodium ion
filterØ470 |
1set |
5 |
Precise filter Ø320 |
1set |
6 |
2T RO system(one-stage) |
1set |
7 |
Ozone generator |
1set |
8 |
Water storage
tank 2t |
1set |
9 |
Pump |
2sets |
10 |
Pipeline |
1set |
Part2.
2000L/H Juice Mixing system
NO. |
PRODUCT |
QTY |
PRICE(USD) |
1 |
Sugar melting pot
500L |
1set |
89,596 |
3 |
Syrup filter 1T |
1set |
4 |
1000L Mixing tank |
2sets |
5 |
Double filter |
1set |
6 |
500L Buffer tank |
2sets |
7 |
2T High pressure
homogenizer |
1set |
8 |
2T Vacuum deaerator |
1set |
9 |
2T Ultra-temperature
instantaneous
sterilizer |
1set |
10 |
1000L Insulation
tank |
2sets |
11 |
Beverage
Pump |
3sets |
12 |
300L CIP washing
machine |
1set |
13 |
Pipeline,fittings,valve
(with backwash) |
1set |
Part3. 3
in 1 Juice
Filling
Machine
NO |
PRODUCT |
QTY |
PRICE(USD) |
1. |
Air conveyor |
2m |
32,800 |
2. |
CGF8-8-3 Juice
filling machine |
1set |
3. |
Cap loader |
1set |
4. |
Light checker |
1set |
5. |
Conveyor |
2m |
Part4. Semi-automatic
Packing System
NO. |
PRODUCT |
QTY |
PRICE(USD) |
1. |
Bottle
dryer |
1set |
32,345 |
2. |
Inkjet code printer |
1set |
3. |
Semi-auto
sleeve-label machine |
1set |
4. |
Semi-auto PE film
packing machine |
1set |
5. |
Conveyor |
10m |
Subtotal |
|
Total FOB
Shanghai: USD179,755.00
Note:The
quotation is based on
380V/50HZ,3 phases,if you have
special requirements,please let
me know.
Ⅳ.
Equipment parameters and
pictures(pictures are just for
reference)
Part1. 2000L/H Water
Treatment System |
1. |
Raw water pump |
1set |
Ø Model:
CDL4-20
Ø Material:
pump stainless steel
SUS304
Ø Flow:
2m³/H
Ø Flow
length: 32m
|
2. |
Quartz sand filter |
1set |
The left one in
above picture
Usage: Mainly
used to remove the
algae, suspended
solids, colloid, etc
Ø Height:
2000mm
Ø Diameter:
470mm
Ø Material:
stainless steel
(Food grade)—made in
China
Ø Component:
water to send, water
collection, pressure
gauge, filtration
material. Valves,
etc
Ø Filter
media: Quartz sand
Ø Filter
volume:
2m³/h
|
3. |
Active carbon filter |
1set |
The middle one in
above picture
Usage: Mainly
used to remove water
odor, residual
chlorine, chloride
and heavy metals,
reduce color and
optimize water
quality.
Ø Model:
HML-2
Ø Height:
2000mm
Ø Diameter:
470mm
Ø Material:
stainless steel
(food grade)mirror
polishing—made in
China
Ø Component:
water to send, water
collection, pressure
gauge, filtration
material, Valves,
etc
Ø Media:
active carbon
Ø Processing
capacity:
2m³/h |
4. |
Sodium ion filter |
1set |
The right one in
above picture
Usage: Mainly
used to remove water
calcium magnesium
ions
Ø Model:
SNJ-2
Ø Height
: 2000mm
Ø Diameter:
470mm
Ø Material:
SUS304 stainless
steel(food
grade)—made in China
Ø Component:
water to send, water
collection, pressure
gauge, valve
materials, acid
exchange resin,
dissolve
measurement, valves,
etc
Ø Media:
Acid exchange resin
Ø Deal
volume:
2m³/h |
5. |
Precision filter |
1set |
Usage:
Mainly used to
remove water tiny
impurities.
Ø Model:
JML-2
Ø Height:
1400mm
Ø Diameter:
320mm
Ø Material:
SUS304 stainless
steel (food
grade)—stainless
steel
Ø Filter
precision: 5μm
Ø Deal
volume:
2m³/h
Ø Open
the filter to remove
impurities
|
6. |
2T
Reverse
Osmosis system(One
grade) |
1set |
Usage:This
device is used to
eliminate harmful
bacteria, the
inorganic ions,
organic ions, Remove
heavy metals and
salt; Adjust water
structure. It is an
ideal equipment and
high standards of
pure water.
² Model:
FSJ -
2
² Main
design data: the
first rank of
reverse osmosis≥2m³
/h(25 ℃ ) Element:
Project components,
Stainless steel
high-pressure
membrane shells, two
sets of Reverse
osmosis
high-pressure pump,
Nangfang pump
² Original
water(tap water,
surface
water,underground
water) pass
pretreatment
,sophisticated
filter,and then sent
to reverse osmosis
by high pressure
pump to produce pure
water directly that
is known as
one-stage reverse
osmosis.
² One-stage
reverse osmosis is
suitable for the
original water with
conductivity less
than 500 us/cm and
conductivity of
output water is 1-10
us/cm.
Component
² Stainless
steel high pressure
film shell
² All
kinds of capacity
indicator, pressure
indicator,
electricity magnetic
valve, balance
device and pipe
valve system
² Online
type pressure auto
self-protection
device
² Online
type electricity
indicator (with
stable compensation)
² System
safe protecting and
alarm system
² System
frame
² Working
process demonstrator |
7. |
Ozone generator |
1set |
Ø The
product is mainly
used in tap water,
mineral water, pure
water, beverage
water.
Ø Working
pressure: ≤0.08Mpa
Ø Ozone
concentration:
20mg/L
Ø Ozone
capacity: 8g/h
|
8. |
Water storage tank |
2sets |
Ø Aim:
Storing water
Ø Volume:
2 tons
Ø Material:
Food grade stainless
steel 304.
|
9. |
Pump
|
1set |
Ø Material:
High quality
stainless steel 304
Ø Power:
0.75kw
|
Part2.
2T
Juice Mixing
System |
2. |
Sugar melting pot |
1set |
Usage: The
mixing tank is used
for mixing water,
fruit juice
penetrate, and syrup
together through
stirring.
Ø Model:
PL-500
Ø Quantity:
1 set
Ø Capacity:
500 kilograms one
piece one time
Ø Diameter:
1000mm
Ø Height:
1500mm
Ø Framework
material: Food grade
stainless steel 304
|
2. |
Syrup filter |
1
set |
Usage: The
syrup filter is used
for removing dreg
from the syrup made
by sugar melting
pot. After the
felting the syrup
becomes clear and
pure. It’s essential
equipment for the
fruit juice
production.
Ø Model:
JML-1000
Ø Capacity:
1000
kilograms one time
Ø Size:
200mm*1000mm
Ø Framework
material: Food grade
stainless steel 304
|
3. |
Mixing tank 1T |
2
sets |
Ø Model:
PL-1000
Ø Capacity:
1000 kilograms one
piece one time
Ø Diameter:
1000mm
Ø Height:
1500mm
Ø Framework
material: Food grade
stainless steel 304
|
4. |
Double filter |
1
set |
Usage: The
double filter are
used to flit fresh
milk, sugar fluid,
drink, liquid
cement, Chinese
medicine fluid etc
to remove each kind
of slight pellet
impurity in liquid
accurately. It has
advantages like
flitting quick, low
cost, easy operation
etc.
Ø Model:
ZHP-1
Ø Size:
250mm*800mm*1200mm
Ø Framework
material: Food grade
SUS304
|
5. |
Temporary tank |
2 sets |
Ø Model:
WSG-500
Ø Volume:
500L
Ø Material:
Food grade SUS304
|
6. |
High pressure
homogenizer 2T |
1
set |
Ø Model:
GJB25-2
Ø Rated
pressure: 25Mpa
Ø Rated
flow:
2 m³/h
Ø Material
temperature: ≤85℃
Ø Pipe
diameter of inlet
orifice: ¢25mm
Ø Pipe
diameter of
discharge hole:
¢15mm
Ø Motor
power: 11kw
Ø L*W*H:1030mm*680mm*1120mm
|
7. |
Vacuum deaerator 2T |
1
set |
Usage: The
vacuum deaerator is
an indispensable
piece of equipment
in the production
line of juice and
tea. It is mainly
used for the
deaeration of
homogenized juice in
vacuum so as to
avoid the oxidation
to prolong its
preservation.
Ø Model:
TQ-2000
Ø Treatment
capacity:
2000
kg/h
Ø Framework
material: Food grade
stainless steel 304
|
8. |
Ultra-temperature
instantaneous
sterilizer |
1 set |
Usage: The
ultra-temperature
instantaneous
sterilizing machine
is used to sterilize
to the juice by
instantaneous
super-temperature
heating.
Ø Capacity:
2 ton
per hour
Ø Framework
material: Food grade
stainless steel 304
|
9. |
Insulation tank |
2
sets |
Ø Model:
LRG-1000
Ø Volume
for one tank: 1000L
Ø Framework
material: Food grade
SUS304.
|
10. |
Pump |
3sets |
Ø Material:
High quality
stainless steel 304
Ø Power:
0.75kw
|
11. |
Semi-automatic CIP
system |
1
set |
Ø Volume:
300L
Ø Power:
2.2KW
Ø The
CIP system is
responsible for
washing operation of
filling machine.
|
Part3. 3
in 1 Juice
Filling
Machine |
1. |
Air conveyor |
2m |
Usage: the
air conveyor is used
to convey the PET
bottle into the
filling machine,
hanging the neck of
the PET bottle. Can
connect with bottle
blow molding
machine, which
making PET bottle.
Main parameter
Ø Model:
FS-2
Ø Material:
Stainless steel
SUS304, made in
china
Ø Length:
2m
Ø Manner
of bottle inputting:
Bottle handling with
air delivering.
Ø Power
of motor: 0.75KW
|
2. |
CGF8-8-3 Juice
filling machine |
1set |
Usage: washing,
filling and
capping
3 in
1 monoblock is used
for filling
juice
into PET bottle.
Full automatically;
it can finish
washing, filling and
capping
three jobs
in the one machine.
Primary features
² Compact
conformation, good
shape, cozy
operation, excellent
automaticity and
poor labor
intensity.
² Only
exchanging “star
wheel”, ”feeding
screw” and “arc
guide plate” while
exchanging model of
bottle to be need.
² The
all parts directly
contacted with media
are all adopted with
food stage stainless
steel without dead
angle, so they can
be cleaned easily.
² Adopting
advanced valve to
control the inlet
flow rate of
liquids. It can keep
the slight
turbulence of
liquids level in the
solution barrel and
ensure the accuracy
in filling.
² Closing
feeding valve
automatically while
no bottle on machine
avoiding the loss of
aqueous feet.
Filling
automatically with a
high speed and the
control of liquids
level is accurate.
² High
filling speed and
mass flow rate, high
precision of filling
valve and control of
liquids level is
accurate and without
loss.
² The
“capping head” is
adopted
magnetic-constant-torque
device to ensure the
high capping quality
and without damages.
² Adopting
efficient cap
settling system
which carried
perfect cap feeding
and protection
device.
² It
is adopted spiral
descent fashion for
the support plate
for bottom of bottle
at the outlet
thumb wheel. And to
adjust the input
height is not
necessary for
exchanging model of
bottle.
² Carried
the perfect
protection system to
overload; it can be
used to protect
facilities and
operators
efficiently.
² Because
of applying touch
screen for
operation, it is
possible to realize
man-machine
conversation whereas
the status of device
running is clear at
a glance.
² The
primary electric
components such as
touch
screen\PLC\transducer
etc. are all adopted
with world famous
products.
Main parameter:
² Model:
CGF8-8-3
² Automatic
grade:Fully-automatic
² Resource
Power: AC380V, 50Hz,
three phases
² Washing
heads:8
² Filling
heads:8
² Capping
heads:3
² Theoretically capacity:
3000BPH for 500ML
Plastic bottle
² Volume
of PET bottle: 0.2L-1L
² PET
bottle standard(mm):
bottle neck diameter:
50-100mm
Max
Bottle body
diameter: 108mm
Bottle
height: 130-320mm
² Cap
diameter: plastic
screw type; cap
diameter from
28-38m(If bottle is
other size, it needs
to customize)
² Filling
precision:
≤±5mm(liquid level)
² Water
pressure of washing
bottle:0.18Mpa
² Water
consumption for
water
bottle:1600kg/h
² Gas
source pressure:0.6Mpa
² Gas
consumption:
0.3m³/min
² Total
power: 5.88kw
² Total
weight: 2500kg
² Dimension:
2100*1500*2200mm
Main configuration
NO |
NAME |
BRAND |
MANUFACTURER |
1 |
pneumatic
component |
Airtac |
Taiwan |
2 |
PLC |
Mitsubishi |
Japan |
3 |
Frequency
converter |
Mitsubishi |
Japan |
4 |
Touch
screen |
weinview |
Taiwan |
5 |
AC
contactor |
Delxi |
China |
5 |
Photoelectric
switch |
Autonics |
South
Korea |
6 |
Proximity
switch |
Autonics |
South
Korea |
8 |
Motor |
Sanli |
China |
9 |
Pump |
Nanfang |
China |
Washing Part
All 304 stainless
steel washing heads,
water spray style
inject design, more
save water
consumption & more
clean
304 Stainless steel
Gripper with plastic
pad, ensure minimal
bottle crash during
washing
304 stainless steel
washing pumps
Filling Part
The filling station
using all metal (not
plastic) 304
stainless steel
contact parts gives
consistent accurate,
high precision
filling nozzle
together with vacuum
pump regurgitate
system, to ensure
the high filling
precision, ensure
same filling level
Centre 304L
stainless steel
filling nozzle used
which are designed
for maximum flow
rate and minimum
bottle distortion
during filling.
All 304 stainless
steel contact parts
& liquid tank, fine
polish, no death
corner, easy to
clean
Capping Part
Place & capping
system,
electromagnetic
capping heads, with
burden discharge
function, make sure
minimum bottle crash
during capping
All 304stainless
steel construction
No bottle no
capping,
Automatic stop when
lack of caps
|
3. |
Cap loader |
1set |
Usage: It
is used for
conveying caps into
the capping machine
by blowing. It
starts to work
automatically when
it is lake of cap in
the capping machine.
The height and
distance of
transporting caps,
the time of
sterilizing can be
adjusted as the
requirement.
Main parameter:
Ø Capacity:
2000
caps per hour
Ø Power
consumption for
loading motor: 0.37
kw
Ø Overall
dimension (L*W*H):
750*650*2200mm
Ø Framework
material: stainless
steel
|
4. |
Light checker |
1set |
Main parameter:
Ø Lighting
tube quantity: 2
pieces
Ø Power
consumption: 2*3 kW
Ø Material
for framework:
stainless steel
|
5. |
Conveyor |
2m |
Ø Framework
material: stainless
steel
Ø Conveyor
belt material:
plastic
Ø Length:2m
|
Part4. Semi-automatic
Packing System |
1. |
Bottle dryer |
1
set |
Ø Framework
material: stainless
steel
Ø Conveyor
belt material:
plastic
Ø Length:2m
Usage:
The blowing dryer is
used for remove
water on the bottle
after filling, the
air is cleaned by
the special blower,
and the wind is
even.
Ø Capacity:
2000
bottles per hour
Ø Power
consumption: 4Kw
Ø Dimension
(L*W*H):
800mm*500mm*1500mm
Ø Framework
material: Food grade
SUS304
|
2 |
Semi-Automatic
shrinking labeling
machine |
1
set |
Heat shrink tunnel
Steam
generator
Usage: the
sleeving label table
is used for store
the bottles when the
workers sleeving the
labels on the
bottles, then when
the bottles with
label go through the
channel, they will
be heated then be
fixed on the
bottles.
Ø Capacity:
3000 bottles per
hour
Ø Sleeving-label-by-hand
table size: Length:
2000mm Width: 750mm
Ø Label
material: PVC/PET
Ø Boiler
power: 12kw
Ø Shrinking
label channel
length: 2m
Ø Framework
material for the
two: Stainless
steel 304
Heat shrink tunnel
Description:
It has an even
shrinking. The
distribution of Iow-pressure
steam drum and
spouting way of
steam are uniform
and designed with
seamless tube. The
nozzle is divided to
be adjustable three
segments and the
height, position and
steam output of
every segment can be
adjusted
respectively so as
to gain the perfect
shrinking effect.
The whole machine is
made of stainless
steel with heat
preservation, which
not only saves
energy, but also
complies with the
international safety
standard. The
stainless steel
defrosting tray
collects condense
water. The whole
machine adopts the
water-proof design
with the convenience
of easy operation
and low maintenance.
Technical parameter
Ø Working
Pressure:0.1Mpa
Ø Steam
consumption:10-15kg/h
Ø dimension:
L75mm x W30mm x
H40mm
Ø Weight:30kg
Ø Framework
material: SUS304
Steam generator
Description:
This steam generator
is run by power
energy, no noise, no
pollution,using high
quality heating
elements,with a
lower surface heat
load and a higher
thermal
efficiency.This
product adopts
separate cabinate
design style,
elegant appearance,
compact internal
structure and it’s
also ideal for
saving space.
Technical parameter:
Ø Rated
team capacity:13kg/H
Ø Rated
working
pressure:0.7mpa
Ø Hydraulic
test pressure:1.1Mpa
Ø Steam
pressure for
use:0.1-0.6Mpa
Ø Rated
steam
temperature:170°C
Ø Thermal
efficiency:98%
Ø Input
power:9kw
Ø Dimension:
750×550×920mm
Ø Net
weight:75kg |
3 |
Automatic inkjet
printer |
1
set |
Ø Model:
Lead jet A100 (made
in China)
Ø Height
of Character: 100
type spout (20mm)
Ø Character
Types: ASCII code
Ø Spraying
Speed: 0.5
meter/minutes~60meter/minutes
(Max capacity for
bottles: 10000
bottles per hour)
Ø Interface:
RS-232C
Ø Memory
Info: 80 documents
Ø Software
Function: the
character is
adjustable, the
printing can be
delayed, the width
of the character,
the direction of the
printing, the
reversion of the
character,
enlargement of the
character, cleanout
automatically .etc.
Ø Operating
environment:
38F~122F
Ø Printing
Ink: Diversified
spraying ink (water
craft, oil craft)
Ø Printing
Material: Osmosis
and non-osmosis
Ø Spraying
Distance: 5-30mm |
4 |
Semi-Automatic
shrink packing
machine |
1
set |
Usage: the
machine is used for
packing bottled
water, drink, or
canned drink into a
pack with PE film.
When the pack is
finished by hand,
coming through the
machine, it will be
pack solid. Don’t
need backing board
or paper plate when
packing; it will
save the cost of
packing. It is
widely used in
production of
mineral water, pure
water, soft drink,
beer, juice and so
on.
Capacity: 1-2 bags
per minute
Features:
² Unique
thermal passage with
2 sets of
centrifugal thermal
air circulation
system that has an
equal heat
distribution with
beautiful and secure
shrinkage effect.
² 3
layers of heat
insulation treatment
with good insulating
property, quick
temperature rise and
energy saving.
² The
enhanced cooling
shaping passage can
quickly turn the
packaging membrane
into high strength
status that is
conveniently stored
and transported.
² It
is easy to change
the packaging
combination and
bottle type to
integrate the
multi-function into
one machine |
5. |
Conveyor
|
10m |
Ø Framework
material: stainless
steel
Ø Conveyor
belt material:
plastic
Ø Length:10m
|
Ⅴ.
Business term
GENERAL CONTRACT
CONDITIONS |
VALIDITY |
: |
180 days since January
26, 2020. |
SHIPMENT |
: |
60 working
days after receipt of
order and down payment |
PAYMENT TERMS |
: |
-30% T/T at sight at the
order
-70% T/T at sight before
delivery |
PORT OF LOADING |
: |
Shanghai, China |
PACKING |
: |
This production line
will be packaged by
wooden case; each
machine will be packing
by stretched film and
fixed with iron wire in
container. |
WARRANTY |
: |
l Mechanical
parts: 12 months from
delivery.
l Electric
motors:
12 months
from delivery or
manufacture's warranty.
l Electromechanical
components and
instruments:
12 months
from delivery or
manufacture's warranty.
|
SERVICE |
1 |
Warranty period is 12
months from the date of
shipment. |
2 |
After we receipt 30%
advance deposit, we will
start to produce. When
the machine is
completed, buyers come
to observe and test
machine by themselves,
until the machine is
running OK, we will
arrange the shipment
after the buyer pay for
the other 70% balance. |
3 |
The seller should supply
the parts which is
damaged non-contrived
and is included in the
standard configuration
of this machine without
any charges. The seller
pay for freight in
China, and the buyer
should pay the freight
out of China. |
4 |
The seller will send
technician to seller to
maintain the machine
within one week after
receiving the visa to
your company during the
warranty period of this
machine. |
5 |
The seller should supply
spare parts and service
of maintenance to buyer
out of warranty period,
but the buyer should pay
for the cost of parts
and freight out of China
and pay the roundtrip
tickets between China
and buyer, lodging and
dinner, medical
treatment, etc.
|
6 |
The buyer should get all
conditions (raw
material, water, power,
compress air and tools)
for installation and
commissioning well
before seller’s
technician arrives at
buyer’s factory. |
7 |
The seller should supply
buyer the documents for
installation and
commissioning within 5
days after contract is
available, other related
documents will be
supplied to buyer before
shipment. |
8 |
The seller should send
two or three technicians
to buyer’s company make
installation and
commissioning of this
machine. The time of
installation and
commissioning is 30 days
from the date which
seller’s technicians
arrive at buyer’s
factory and the seller
prepare well all
conditions for
installation and
commissioning.
The buyer should pay for
the charges of visa
cost, roundtrip ticket,
lodging, meal and
Inland traffic to
seller’s technician. And
give each technician
salary
100
USD one day. |
9 |
The seller supply
training service for
buyer without any
charges before shipment,
and can train buyer’s
technicians continuously
when seller’s
technicians install and
adjust the machine. |
-END-
|