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3000BPH(500ML) Ice Tea Juice Filling Production Line

Project Proposal

This proposal is preliminary, subject to final agreement after technical and commercial communication.


Ⅰ. About YIYUAN

Ⅱ. Our main products

Ⅲ. Equipment and price list

Ⅳ. Equipment parameters and pictures

Ⅴ. Business term

Ⅰ. About YIYUAN

Ⅱ.Our Main Products

 No.

Item

 Remark

Capacity

 

1

 

Blowing-Filling-Capping  Combiblock

 

Plastic Bottle

 

12000-48000BPH

 

2

 

Rotary Blow Molding Machine

 

Plastic Bottle

 

12000-48000BPH

 

3

 

Hot Filling Line

 

Plastic Bottle

 

5000-48000BPH

 

4

 

Ultra-clean Filling Line

 

Plastic Bottle

 

12000-36000BPH

 

5

 

Ultra-clean (ESL) Filling Line

 

Plastic Bottle

 

5000-36000BPH

 

6

 

Bottled Water Filling Line

 

Plastic Bottle

 

5000-48000BPH

 

7

 

Big Bottle Water Filling Line

 

3L-10L Plastic Bottle

 

2000-8000BPH

 

8

CSD Filling Line

 

Plastic Bottle

 

5000-36000BPH

 

9

 

CSD Filling Line

 

Glass Bottle

 

5000-36000BPH

 

10

CSD Filling Line

     Can

 

9000-36000BPH

 

11

 

Condiment (Soy sauce, Vinegar) Filling Line

Plastic Bottle

 

8000-36000BPH

 

12

 

Condiment (Soy sauce, Vinegar) Filling Line

Plastic Bottle

 

8000-36000BPH

 

13

 

Edible Oil Filling Line

3L-10L PET Bottle

 

1000-12000BPH

 

14

Liquid Household & personal Care Products Filling Line

 

Plastic Bottle

 

3000-24000BPH

 

15

 

Beer Filling Line

 

Plastic Bottle

 

5000-36000 BPH

 

16

 

Beer Filling Line

 

Glass Bottle

 

12000-6000 BPH

 

17

 

Beer Filling Line

 

 

 

9000-36000BPH

 

18

 

Barreled Water Filling Line

 

3 Gallon/5 Gallon

 

300-3000BPH

 

19

 

Water Treatment System

 

Mineral/Pure Water

 

5-100T/H

 

20

 

Beverage Pre-treatment System

 

 

5-60T/H

Ⅲ. Equipment and price list

Part1. 2T Water Treatment System

NO.

PRODUCT

QYT

PRICE(USD)

1

Raw water pump

1set

25,016

2

Quartz sand filter Ø470 

1set

3

Active carbon filterØ470 

1set

4

Sodium ion filterØ470

1set

5

Precise filter Ø320

1set

6

2T RO system(one-stage)

1set

7

Ozone generator

1set

8

Water storage tank 2t

1set

9

Pump

2sets

10

Pipeline

1set

Part2. 2000L/H Juice Mixing system

NO.

PRODUCT

QTY

   PRICE(USD)

1

Sugar melting pot 500L

1set

89,596

3

Syrup filter 1T 

1set

4

1000L Mixing tank 

2sets

5

Double filter 

1set

6

500L Buffer tank 

2sets

7

2T High pressure homogenizer 

1set

8

2T Vacuum deaerator 

1set

9

2T Ultra-temperature instantaneous sterilizer

1set

10

1000L Insulation tank 

2sets

11

Beverage Pump 

3sets

12

300L CIP washing machine 

1set

13

Pipeline,fittings,valve (with backwash)

1set

Part3. 3 in 1 Juice Filling Machine

NO

PRODUCT

QTY

PRICE(USD)

1.

Air conveyor

2m

32,800

2.

CGF8-8-3 Juice filling machine

1set

3.

Cap loader

1set

4.

Light checker

1set

5.

Conveyor

2m

Part4. Semi-automatic Packing System

NO.

PRODUCT

QTY

PRICE(USD)

1.

Bottle dryer

1set

32,345

2.

Inkjet code printer

1set

3.

Semi-auto sleeve-label machine

1set

4.

Semi-auto PE film packing machine

1set

5.

Conveyor

10m

Subtotal

 

Total FOB Shanghai: USD179,755.00

Note:The quotation is based on 380V/50HZ,3 phases,if you have special requirements,please let me know.

Ⅳ.  Equipment parameters and pictures(pictures are just for reference)

Part1. 2000L/H Water Treatment System

1.

Raw water pump

1set

 

Ø Model: CDL4-20

Ø Material: pump stainless steel SUS304                           

Ø Flow: 2m³/H

Ø Flow length: 32m

2.

Quartz sand filter

1set

 

The left one in above picture

Usage: Mainly used to remove the algae, suspended solids, colloid, etc

Ø Height: 2000mm

Ø Diameter: 470mm

Ø Material: stainless steel (Food grade)—made in China

Ø Component: water to send, water collection, pressure gauge, filtration material. Valves, etc

Ø Filter media: Quartz sand

Ø Filter volume: 2m³/h

3.

Active carbon filter

1set

 

The middle one in above picture

Usage: Mainly used to remove water odor, residual chlorine, chloride and heavy metals, reduce color and optimize water quality.

Ø Model: HML-2

Ø Height: 2000mm

Ø Diameter: 470mm

Ø Material: stainless steel (food grade)mirror polishing—made in China

Ø Component: water to send, water collection, pressure gauge, filtration material, Valves, etc

Ø Media: active carbon

Ø Processing capacity: 2m³/h

4.

Sodium ion filter

1set

 

The right one in above picture

Usage: Mainly used to remove water calcium magnesium ions

Ø Model: SNJ-2

Ø Height : 2000mm

Ø Diameter: 470mm

Ø Material: SUS304 stainless steel(food grade)—made in China

Ø Component: water to send, water collection, pressure gauge, valve materials, acid exchange resin, dissolve measurement, valves, etc

Ø Media: Acid exchange resin

Ø Deal volume: 2m³/h

5.

Precision filter

1set

Usage: Mainly used to remove water tiny impurities.

Ø Model: JML-2

Ø Height: 1400mm

Ø Diameter: 320mm

Ø Material: SUS304 stainless steel (food grade)—stainless steel

Ø Filter precision: 5μm

Ø Deal volume: 2m³/h

Ø Open the filter to remove impurities

 

6.

2T Reverse Osmosis system(One grade)

1set

 

UsageThis device is used to eliminate harmful bacteria, the inorganic ions, organic ions, Remove heavy metals and salt; Adjust water structure. It is an ideal equipment and high standards of pure water.

² Model: FSJ - 2

² Main design data: the first rank of reverse osmosis≥2m³ /h(25 ℃ ) Element: Project components, Stainless steel high-pressure membrane shells, two sets of Reverse osmosis high-pressure pump, Nangfang pump

² Original water(tap water, surface water,underground water) pass pretreatment ,sophisticated filter,and then sent to reverse osmosis by high pressure pump to produce pure water directly that is known as one-stage reverse osmosis.

² One-stage reverse osmosis is suitable for the original water with conductivity less than 500 us/cm and conductivity of output water is 1-10 us/cm.

Component

² Stainless steel high pressure film shell

² All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system

² Online type pressure auto self-protection device

² Online type electricity indicator (with stable compensation)

² System safe protecting and alarm system

² System frame

² Working process demonstrator

7.

Ozone generator

1set

 

Ø The product is mainly used in tap water, mineral water, pure water, beverage water.

Ø Working pressure: ≤0.08Mpa

Ø Ozone concentration: 20mg/L

Ø Ozone capacity: 8g/h

 

8.

Water storage tank

2sets

 

Ø Aim: Storing water

Ø Volume: 2 tons

Ø Material: Food grade stainless steel 304.

 

9.

Pump

1set

Ø Material: High quality stainless steel 304

Ø Power: 0.75kw

 

Part2. 2T Juice Mixing System

2.

Sugar melting pot

1set

Usage: The mixing tank is used for mixing water, fruit juice penetrate, and syrup together through stirring.

Ø Model: PL-500

Ø Quantity: 1 set

Ø Capacity: 500 kilograms one piece one time

Ø Diameter: 1000mm

Ø Height: 1500mm

Ø Framework material: Food grade stainless steel 304

 

2.

Syrup filter

1 set

 

Usage: The syrup filter is used for removing dreg from the syrup made by sugar melting pot. After the felting the syrup becomes clear and pure. It’s essential equipment for the fruit juice production.

Ø Model: JML-1000  

Ø Capacity: 1000 kilograms one time

Ø Size: 200mm*1000mm

Ø Framework material: Food grade stainless steel 304

 

3.

Mixing tank 1T

2 sets

 

Ø Model: PL-1000

Ø Capacity: 1000 kilograms one piece one time

Ø Diameter: 1000mm

Ø Height: 1500mm

Ø Framework material: Food grade stainless steel 304

 

4.

Double filter

1 set

Usage: The double filter are used to flit fresh milk, sugar fluid, drink, liquid cement, Chinese medicine fluid etc to remove each kind of slight pellet impurity in liquid accurately. It has advantages like flitting quick, low cost, easy operation etc.

Ø Model: ZHP-1

Ø Size: 250mm*800mm*1200mm

Ø Framework material: Food grade SUS304

 

5.

Temporary tank

sets

Ø Model: WSG-500

Ø Volume: 500L

Ø Material: Food grade SUS304

 

6.

High pressure homogenizer 2T

1 set

Ø Model: GJB25-2

Ø Rated pressure: 25Mpa

Ø Rated flow: 2 m³/h

Ø Material temperature: ≤85℃

Ø Pipe diameter of inlet orifice: ¢25mm

Ø Pipe diameter of discharge hole: ¢15mm

Ø Motor power: 11kw

Ø L*W*H:1030mm*680mm*1120mm

 

7.

Vacuum deaerator 2T

1 set

Usage: The vacuum deaerator is an indispensable piece of equipment in the production line of juice and tea. It is mainly used for the deaeration of homogenized juice in vacuum so as to avoid the oxidation to prolong its preservation.

Ø Model: TQ-2000

Ø Treatment capacity: 2000 kg/h

Ø Framework material: Food grade stainless steel 304

 

8.

Ultra-temperature instantaneous sterilizer

1 set

Usage: The ultra-temperature instantaneous sterilizing machine is used to sterilize to the juice by instantaneous super-temperature heating.  

Ø Capacity: 2 ton per hour

Ø Framework material: Food grade stainless steel 304

 

9.

Insulation tank

2 sets

 

Ø Model: LRG-1000

Ø Volume for one tank: 1000L

Ø Framework material: Food grade SUS304.

 

10.

Pump

3sets

Ø Material: High quality stainless steel 304

Ø Power: 0.75kw

 

11.

Semi-automatic CIP system

1 set

Ø Volume: 300L

Ø Power: 2.2KW

Ø The CIP system is responsible for washing operation of filling machine.

 

Part3. 3 in 1 Juice Filling Machine

1.

Air conveyor

2m

 

Usage: the air conveyor is used to convey the PET bottle into the filling machine, hanging the neck of the PET bottle. Can connect with bottle blow molding machine, which making PET bottle.

Main parameter

Ø Model: FS-2

Ø Material: Stainless steel SUS304, made in china

Ø Length: 2m

Ø Manner of bottle inputting: Bottle handling with air delivering.

Ø Power of motor: 0.75KW

 

2.

CGF8-8-3 Juice filling machine

1set

 

Usage: washing, filling and capping 3 in 1 monoblock is used for filling juice into PET bottle. Full automatically; it can finish washing, filling and capping three jobs in the one machine.

Primary features

² Compact conformation, good shape, cozy operation, excellent automaticity and poor labor intensity.

² Only exchanging “star wheel”, ”feeding screw” and “arc guide plate” while  exchanging model of bottle to be need.

² The all parts directly contacted with media are all adopted with food stage stainless steel without dead angle, so they can be cleaned easily.

² Adopting advanced valve to control the inlet flow rate of liquids. It can keep the slight turbulence of liquids level in the solution barrel and ensure the accuracy in filling.

² Closing feeding valve automatically while no bottle on machine avoiding the loss of aqueous feet. Filling automatically with a high speed and the control of liquids level is accurate.

² High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.

² The “capping head” is adopted magnetic-constant-torque device to ensure the high capping quality and without damages.

² Adopting efficient cap settling system which carried perfect cap feeding and protection device.

² It is adopted spiral descent fashion for the support plate for bottom of bottle at the outlet thumb wheel. And to adjust the input height is not necessary for exchanging model of bottle.

² Carried the perfect protection system to overload; it can be used to protect facilities and operators efficiently.

² Because of applying touch screen for operation, it is possible to realize man-machine conversation whereas the status of device running is clear at a glance.

² The primary electric components such as touch screen\PLC\transducer etc. are all adopted with world famous products.

Main parameter:

² Model: CGF8-8-3

² Automatic grade:Fully-automatic

² Resource Power: AC380V, 50Hz, three phases

² Washing heads:8

² Filling heads:8

² Capping heads:3

² Theoretically capacity: 3000BPH for 500ML Plastic bottle                    

² Volume of PET bottle: 0.2L-1L

² PET bottle standard(mm): bottle neck diameter: 50-100mm

                         Max Bottle body diameter: 108mm

                         Bottle height: 130-320mm

² Cap diameter: plastic screw type; cap diameter from 28-38m(If bottle is other size, it needs to customize)

² Filling precision: ≤±5mm(liquid level)

² Water pressure of washing bottle:0.18Mpa

² Water consumption for water bottle:1600kg/h

² Gas source pressure:0.6Mpa

² Gas consumption: 0.3m³/min

² Total power: 5.88kw

² Total weight: 2500kg

² Dimension: 2100*1500*2200mm

Main configuration

NO

NAME

BRAND

MANUFACTURER

1

pneumatic component

Airtac

Taiwan

2

PLC

Mitsubishi

Japan

3

Frequency converter

Mitsubishi

Japan

4

Touch screen

weinview

Taiwan

5

AC contactor

Delxi

China

5

Photoelectric switch

Autonics

South Korea

6

Proximity switch

Autonics

South Korea

8

Motor

Sanli

China

9

Pump

Nanfang

China

 

Washing Part

All 304 stainless steel washing heads, water spray style inject design, more save water consumption & more clean

304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing

304 stainless steel washing pumps

 

 

Filling Part

The filling station using all metal (not plastic) 304 stainless steel contact parts gives consistent accurate, high precision filling nozzle together with vacuum pump regurgitate system, to ensure the high filling precision, ensure same filling level

Centre 304L stainless steel filling nozzle used which are designed for maximum flow rate and minimum bottle distortion during filling.

All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean

 

 

Capping Part

Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

All 304stainless steel construction

No bottle no capping,

Automatic stop when lack of caps

3.

Cap loader

1set

Usage: It is used for conveying caps into the capping machine by blowing. It starts to work automatically when it is lake of cap in the capping machine. The height and distance of transporting caps, the time of sterilizing can be adjusted as the requirement.

Main parameter:

Ø Capacity: 2000 caps per hour

Ø Power consumption for loading motor: 0.37 kw

Ø Overall dimension (L*W*H): 750*650*2200mm

Ø Framework material: stainless steel

 

4.

Light checker

1set

Main parameter:

Ø Lighting tube quantity: 2 pieces

Ø Power consumption: 2*3 kW

Ø Material for framework: stainless steel

 

5.

Conveyor

2m

Ø Framework material: stainless steel

Ø Conveyor belt material: plastic

Ø Length:2m

 

Part4. Semi-automatic Packing System

1.

Bottle dryer

1 set

Ø Framework material: stainless steel

Ø Conveyor belt material: plastic

Ø Length:2m

Usage: The blowing dryer is used for remove water on the bottle after filling, the air is cleaned by the special blower, and the wind is even.

Ø Capacity: 2000 bottles per hour

Ø Power consumption: 4Kw

Ø Dimension (L*W*H): 800mm*500mm*1500mm

Ø Framework material: Food grade SUS304

 

2

Semi-Automatic shrinking labeling machine

1 set

Heat shrink tunnel                                Steam generator

Usage: the sleeving label table is used for store the bottles when the workers sleeving the labels on the bottles, then when the bottles with label go through the channel, they will be heated then be fixed on the bottles.

Ø Capacity: 3000 bottles per hour

Ø Sleeving-label-by-hand table size: Length: 2000mm  Width: 750mm

Ø Label material: PVC/PET

Ø Boiler power: 12kw

Ø Shrinking label channel length: 2m

Ø Framework material for the two: Stainless steel 304

Heat shrink tunnel

Description:

It has an even shrinking. The distribution of Iow-pressure steam drum and spouting way of steam are uniform and designed with seamless tube. The nozzle is divided to be adjustable three segments and the height, position and steam output of every segment can be adjusted respectively so as to gain the perfect shrinking effect. The whole machine is made of stainless steel with heat preservation, which not only saves energy, but also complies with the international safety standard. The stainless steel defrosting tray collects condense water. The whole machine adopts the water-proof design with the convenience of easy operation and low maintenance.

Technical parameter

Ø Working Pressure:0.1Mpa

Ø Steam consumption:10-15kg/h

Ø dimension: L75mm x W30mm x H40mm

Ø Weight:30kg

Ø Framework material: SUS304

Steam generator

Description:

This steam generator is run by power energy, no noise, no pollution,using high quality heating elements,with a lower surface heat load and a higher thermal efficiency.This product adopts separate cabinate design style, elegant appearance, compact internal structure and it’s also ideal for saving space.

Technical parameter:

Ø Rated team capacity:13kg/H

Ø Rated working pressure:0.7mpa

Ø Hydraulic test pressure:1.1Mpa

Ø Steam pressure for use:0.1-0.6Mpa

Ø Rated steam temperature:170°C

Ø Thermal efficiency:98%

Ø Input power:9kw

Ø Dimension: 750×550×920mm

Ø Net weight:75kg

3

Automatic inkjet printer

1 set

Ø Model: Lead jet A100 (made in China)

Ø Height of Character: 100 type spout (20mm)

Ø Character Types: ASCII code

Ø Spraying Speed: 0.5 meter/minutes~60meter/minutes (Max capacity for bottles: 10000 bottles per hour)

Ø Interface: RS-232C

Ø Memory Info: 80 documents

Ø Software Function: the character is adjustable, the printing can be delayed, the width of the character, the direction of the printing, the reversion of the character, enlargement of the character, cleanout automatically .etc.

Ø Operating environment: 38F~122F

Ø Printing Ink: Diversified spraying ink (water craft, oil craft)

Ø Printing Material: Osmosis and non-osmosis

Ø Spraying Distance: 530mm

4

Semi-Automatic shrink packing machine

1 set

Usage: the machine is used for packing bottled water, drink, or canned drink into a pack with PE film. When the pack is finished by hand, coming through the machine, it will be pack solid. Don’t need backing board or paper plate when packing; it will save the cost of packing. It is widely used in production of mineral water, pure water, soft drink, beer, juice and so on.

Capacity: 1-2 bags per minute

Features:

² Unique thermal passage with 2 sets of centrifugal thermal air circulation system that has an equal heat distribution with beautiful and secure shrinkage effect.

² 3 layers of heat insulation treatment with good insulating property, quick temperature rise and energy saving.

² The enhanced cooling shaping passage can quickly turn the packaging membrane into high strength status that is conveniently stored and transported.

² It is easy to change the packaging combination and bottle type to integrate the multi-function into one machine

5.

Conveyor

10m

 

Ø Framework material: stainless steel

Ø Conveyor belt material: plastic

Ø Length:10m

 

 

.  Business term

GENERAL CONTRACT CONDITIONS

VALIDITY

:

180 days since January 26, 2020.

SHIPMENT

:

60 working days after receipt of order and down payment

PAYMENT TERMS

:

-30% T/T at sight at the order

-70% T/T at sight before delivery

PORT OF LOADING

:

Shanghai, China

PACKING

:

This production line will be packaged by wooden case; each machine will be packing by stretched film and fixed with iron wire in container.

WARRANTY

:

Mechanical parts: 12 months from delivery.

Electric motors: 12 months from delivery or manufacture's warranty.

Electromechanical components and instruments: 12 months from delivery or manufacture's warranty.

 

SERVICE

1

Warranty period is 12 months from the date of shipment.

2

After we receipt 30% advance deposit, we will start to produce. When the machine is completed, buyers come to observe and test machine by themselves, until the machine is running OK, we will arrange the shipment after the buyer pay for the other 70% balance.

3

The seller should supply the parts which is damaged non-contrived and is included in the standard configuration of this machine without any charges. The seller pay for freight in China, and the buyer should pay the freight out of China.   

4

The seller will send technician to seller to maintain the machine within one week after receiving the visa to your company during the warranty period of this machine.

5

The seller should supply spare parts and service of maintenance to buyer out of warranty period, but the buyer should pay for the cost of parts and freight out of China and pay the roundtrip tickets between China and buyer, lodging and dinner, medical treatment, etc.

6

The buyer should get all conditions (raw material, water, power, compress air and tools) for installation and commissioning well before seller’s technician arrives at buyer’s factory.

7

The seller should supply buyer the documents for installation and commissioning within 5 days after contract is available, other related documents will be supplied to buyer before shipment.

8

The seller should send two or three technicians to buyer’s company make installation and commissioning of this machine. The time of installation and commissioning is 30 days from the date which seller’s technicians arrive at buyer’s factory and the seller prepare well all conditions for installation and commissioning.

The buyer should pay for the charges of visa cost, roundtrip ticket, lodging, meal and

Inland traffic to seller’s technician. And give each technician salary 100 USD one day.

9

The seller supply training service for buyer without any charges before shipment, and can train buyer’s technicians continuously when seller’s technicians install and adjust the machine.

 -END-

 


 

 

 

 


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